Reduce the cost and increase the efficiency of the young line to grasp the details of the control of loss and profit
This year, with the continuous growth of orders, the young QC group set up by the young employees of the middle and large bearing branch of tile shaft has played a great role in solving the practical problems encountered in the current production process.
In order to improve the surface roughness, straightness and finish of the workpiece, zhang Han and Tong Tianqi, the new college students who joined last year, formed a technical QC team. They started from improving the grinding wheel, adjusting the processing parameters and studying the superfine whetstone. After improvement, the roughness has been significantly improved and the product quality has been further improved.It is estimated that this project can save 30,000 ~ 40,000 yuan of direct labor cost per month, and it is estimated that the annual production cost can be reduced by more than 300,000 yuan.
Qin Yongwei and Pan Fugang of the preparation QC team, adhering to the belief of "where I am needed, I will go", actively cooperated in the work, with perseverance, perseverance, and slow and steady, effectively solved the equipment and safety problems of the branch company.When processing the outer diameter of the product in process in the fine grinding and final grinding process of the middle and large bearing branches, the loading and unloading device is installed because of the need for repeated grinding and manpower inconvenience.However, in the actual processing process, there are serious stuck injuries and bruises, especially when processing the outer diameter of large wind power, export and P6X grade products, it is more likely to get stuck, and the appearance inspection is not qualified.Qin Yongwei led the research team to analyze and investigate from the five aspects of man, machine, material, method and ring, and locked the problem as the fault caused by the Angle and gap of the material channel of the device.The team improved the material channel of the device and solved the problem of product sticking in one fell swoop.It is estimated that this project can save 10,000 ~ 20,000 yuan of customers' repair freight and claim cost per month, and it is estimated that the annual production cost can be reduced by more than 100,000 yuan.
